Plant & Machinery for manufacturing Rubberized Coir Mattresses
Coir Sheet Machine (Sheeting Line)
This machine is used to process systematically, the coir fiber with the latex for manufacturing Rubberized Coir Fleeces of 1” thickness. These fleeces are piled to make the mattress and other allied items. This machine has speed controls throughout and is fully automatic state-of-the-art machine. This is manufactured in 3 different capacities. 1 meter width, wherein you can process a maximum width up to 3 feet, 1.4 meter width up to 4 feet and 2.2 meter width up to 6.5 feet.
Coir Rope Untwisting Machine
This machine is used to untwist the coir rope into the loose curled coir fiber. This has a capacity to untwist coir rope upto 250 kgs. per hour.
It operates hydraulically to press the coir fleeces to the exact thickness of the mattress made in solid MS Plates.
Band Saw Cutting Machines
This machine evens out the mattress to the exact length and width, by cutting unwanted parts.
This is used to churn the chemicals to break them into fine powder before mixing it with the Latex.
This vulcanizes the mattresses at a very high temperature and pressure so as to dry of all the moisture contents. This is manufactured in different capacities.
This tank is used to store latex mixed with chemicals and is connected via pipes into the sheeting machine for free flow of latex mixed with chemicals on the coir sheet.